Custom Mylar Pouches
Our Mylar pouches are engineered for secure, high-quality packaging, ensuring product freshness with strong, multi-layer barriers against moisture, air, and light. These pouches feature customizable sizing options, allowing precise fits for a wide range of products. Resealable closures, such as zip locks or heat seals, add convenience and extended usability. Advanced printing options enable detailed logos, branding, and product information, maximizing shelf appeal and brand visibility.
Choose from finishes like matte, gloss, or metallic to enhance appearance. Mylar pouches provide durable, functional, and visually appealing packaging, ideal for brands that prioritize both protection and professional presentation.
What Are Custom Mylar Pouches?
Custom Mylar pouches are multi-layered, high-barrier packaging options that provide UV, oxygen, and moisture protection. These pouches prolong shelf life, avoid contamination, and maintain the items’ integrity. They provide great durability and tamper resistance and are, therefore, most ideal for food, pharmaceutical, supplements, and retail packaging applications. Their airtight sealing makes them non-leak and prevents spoilage as they have heat-sealed structures. Lightweight yet strong, they reduce transportation costs while enhancing storage efficiency. Customization options include material thickness, opacity levels, and finish types for optimal product protection.
Fully Customizable for Product Needs
Custom Mylar pouches are available in stand-up, flat, resealable, and gusseted styles for various applications. Functional enhancements include zip locks, tear notches, spouts, and degassing valves for product-specific requirements. Transparent, frosted, or metallized mylar bags with window options improve product visibility while ensuring protection. Material configurations vary based on barrier properties, from food-grade to industrial-strength laminations. Custom dimensions, finish types, and specialized coatings ensure compliance with branding and regulatory standards while optimizing performance.
Superior Barrier Protection
The high-barrier qualities of small mylar bags are designed to shield the contents from oxidation, moisture, and UV deterioration. By blocking air penetration and outside contamination, the multi-layered composition guarantees product stability. Heat-sealed edges reinforce structural integrity, offering leak-proof and tamper-evident security. Ideal for both perishable and sensitive products, these pouches maintain freshness, potency, and chemical stability. Their puncture-resistant material has the strength against handling and storage conditions, offering a reliable long-term preservation method for products in packaging.
High-Quality Printing & Branding
Custom Mylar pouches support high-resolution digital, offset, and rotogravure printing for detailed branding. In addition to foil stamping, embossing, spot UV, and matte or gloss lamination, printing possibilities include CMYK, PMS color matching, and metallic inks for added visual appeal. Traceability and regulatory compliance are guaranteed via barcodes, QR codes, and compliance markers. Ink adhesion does not smudge and keeps its professional look intact. These branding solutions create strong visual appeal, boosting consumer engagement and market presence.
Eco-Friendly & Sustainable Options
Sustainable Mylar pouches are recyclable, biodegradable, and compostable. Water-based inks and solvent-free lamination reduce the environmental impact. Lightweight design results in a minimal carbon footprint but is still tough. Eco-conscious barrier films retain product freshness while not compromising sustainability. Brands can choose from bio-based polymers, post-consumer recycled content, and decomposable substrates for regulatory compliance. These options support green initiatives while ensuring the highest standards of packaging performance and product protection.
Secure & Professional Packaging Solution
Custom Mylar pouches provide an advanced packaging solution with superior product protection and branding capabilities. Their airtight seals, moisture resistance, and high-strength laminations enhance product safety. Functional elements like resealable closures and tamper-evident seals optimize usability. Custom sizes, barrier levels, and printing options cater to industry-specific needs. These pouches are the cost-effective packaging solution for any business looking to have high-performance, regulatory compliant, and great-looking packaging.
Get high-quality mylar pouches by contacting us at (732) 910 7673 or sales@packagingmojo.com.
Stress-Free Production
Experience peace of mind with our meticulous quality assurance team, ensuring every detail of your order is flawlessly executed. Elevate your brand’s image with our premium wholesale custom product boxes, designed to leave a lasting impact on your customers. No matter your product or vision, we’re here to bring it to life. Our dedicated team is ready to create product box packaging tailored to your exact specifications or assist you in crafting the perfect design. For all your customized packaging needs, we’re just a message away. Reach out to us today and let your brand shine through expertly crafted packaging solutions.
Specification Table
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Cardstock, Rigid |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Varnish, Aqueous Coating |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 5-7 Business Days, Rush |
Material & Options
Choose a packaging style for your custom boxes, start designing with us, and get your boxes with the most advanced printing techniques.
Materials
Coating Options
Printing Methods
Color Options
- Paperboard
- Corrugated
- Flute Grade
- Rigid
SBS C1S
A single-side coated, bleached white paperboard ideal for high-resolution color printing and finishing.
SBS C2S
A double-coated, high-quality white art card that offers excellent print quality and versatile finishing options.
Kraft Card
A brown cardstock made from virgin and recycled pulp, with coating on both sides for better printability.
Textured Card
A high-quality textured paper stock, perfect for rigid box wrapping, offering a unique tactile and visual experience.
Brown flute
An uncoated, unbleached linerboard made from recycled and virgin paper pulp, offering excellent durability for packaging.
White flute
A bleached white linerboard, ideal for high-quality printing and finishing needs.
E-flute
A flat flute profile with a thickness of 1/16", designed for exceptional print quality and resolution.
B-flute
A thicker flute profile at 1/8", perfect for die-cutting and providing excellent print quality.
Grey Chipboard
A recyclable chipboard made from paper pulp, perfect for building strong rigid box structures.
Duplex Chipboard
A white chipboard made from recycled pulp, ideal for high-quality printing applications.
Kraft Chipboard
A brown chipboard made from virgin and recycled pulp, with coating on both sides for enhanced print quality.
Aqueous
A water-based coating that dries quickly and is environmentally friendly.
Gloss
A shiny, high-gloss coating that gives a reflective finish.
Matte
A non-shiny coating that provides a smooth, elegant look.
Soft Touch
A coating that adds a velvety texture for a premium feel.
UV Coating
A UV-cured coating that dries instantly, offering great durability and chemical resistance.
Varnish
A clear coating, available in gloss or matte, that enhances look and protects surfaces.
Digital Print
A flexible printing method that uses digital images to print directly onto materials, perfect for small batches and fast delivery.
Offset Print
A premium printing technique that uses plates and a rubber blanket to apply ink to paper, ideal for large quantities.
Screen Print
A method using a stencil and mesh screen to apply ink, great for bold designs and thicker ink layers.
UV Print
A quick-drying method that uses UV light to cure inks, providing bright colors, strong durability, and a glossy finish.
CMYK
A color model using cyan, magenta, yellow, and black inks to create a wide range of colors.
Pantone
A standardized color matching system ensuring accurate color reproduction across different printing processes.
UV Ink
A fast-drying ink cured with UV light, providing vivid colors, exceptional durability, and a wide color range.
Soy Ink
An environmentally friendly ink derived from soybeans, offering vibrant colors and improved biodegradability.
Frequently Asked Questions
To order custom boxes, fill out the quotation form. Let us know the material and finishing options you'd like for your boxes.
Our design team will review your submitted artwork. If any changes are needed, they'll let you know and guide you on file formats and resolution.
Several factors can affect the pricing of your custom boxes, including the material you choose, add-ons, finishing options, and color printing.
Yes, absolutely! Mailer boxes are made of corrugated cardboard and come in two different thicknesses (E-flute 1/16" and B-flute 1/8") to suit your product type. Both options are perfect for shipping.
Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.
