Tuck Top Mailer Boxes
For e-commerce, retail, and shipping applications, tuck top mailer boxes provide a robust, environmentally responsible packaging option. Totally recyclable and made from sturdy kraft or corrugated cardboard, they provide great product protection. The tuck top closure guarantees a strong fit without extra adhesives, therefore enabling rapid and easy installation. Customizing choices include many sizes, premium printing, embossing, and finishes including matte, gloss, or UV coating for best branding. These boxes support digital and offset printing to showcase logos and artwork professionally. Ideal for subscription boxes, gift packaging, and product shipments, tuck top mailer boxes deliver functionality, durability, and premium appeal.
What Are Tuck Top Mailer Boxes?
Tuck top mailer boxes are tough, self-sealing packaging products with a tucking top flap that folds into the front panel. They are highly structured with no need for tape or adhesives. Created for secure shipping, online business, and store display, they provide great protection for your products. The pre-crease makes them assemble very fast, perfect for mass packaging operations to reduce labor expenditure and increase productivity.
Customizable for Brand-Specific Requirements
Tuck top mailer boxes are available in multiple sizes, shapes, and materials such as corrugated, Kraft, and rigid cardboard. Customizations are available through die-cut windows, internal divisions, and inserts for safe product positioning. Finishing such as matte, gloss, or soft-touch lamination increase durability and visual appeal. Embossing, foil stamping, and spot UV impart a luxury appearance, enhancing brand awareness while giving customers a luxury packaging experience.
Sturdy & Protective Construction
Made of durable high-density corrugated or rigid board, tuck top mailer boxes provide maximum strength and durability. Their reinforced flap and interlock design avoid involuntary openings, which protect products throughout handling and transit. The solid construction resists compression and shock, making them ideal for sensitive or heavy packages. Their secure closure makes products tamper-evident and tamper-resistant, making them a trusted package for shipping electronics, cosmetics, and subscription packages.
High-Quality Printing & Branding
They promote digital, offset, and screen printing with CMYK, PMS, and metallic inks for sharp, rich designs. Personalized branding features like foil stamping, debossing, and high-gloss UV coating develop a premium-looking aesthetic. Personalized windows cut to size enhance product visibility, building consumer interaction. Anti-scratch and moisture-resistant coatings guard against the surface, maintaining long-term branding and a high-quality unboxing experience for consumers.
Eco-Friendly & Sustainable Materials
Made from biodegradable, recyclable, and FSC-certified cardboard, tuck top mailer boxes are environment-friendly. The sturdy yet light build minimizes waste without sacrificing strength. Their sustainability is increased through water-based inks and green coatings, which enable companies to reduce carbon footprint. Kraft styles offer natural and organic finishes, perfect for sustainable yet high-quality packaging options for eco-friendly businesses.
Easy Assembly & Secure Design
The pre-glued design and self-locking system enable quick, trouble-free assembly. The tuck-in flaps create a secure, tamper-evident seal without the use of extra adhesives. The ergonomic design makes them easy to stack, maximizing warehouse storage and retail display efficiency. Tuck top mailer boxes are an affordable, customizable, and rugged packaging solution designed to improve both functionality and brand appeal in today’s e-commerce and retail markets. Ready for ordering high-quality mailer boxes in tuck top style? Contact us at (732) 910 7673 or sales@packagingmojo.com!
Stress-Free Production
Experience peace of mind with our meticulous quality assurance team, ensuring every detail of your order is flawlessly executed. Elevate your brand’s image with our premium wholesale custom product boxes, designed to leave a lasting impact on your customers. No matter your product or vision, we’re here to bring it to life. Our dedicated team is ready to create product box packaging tailored to your exact specifications or assist you in crafting the perfect design. For all your customized packaging needs, we’re just a message away. Reach out to us today and let your brand shine through expertly crafted packaging solutions.
Specification Table
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Cardstock, Rigid |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Varnish, Aqueous Coating |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 5-7 Business Days, Rush |
Material & Options
Pick a packaging style for your custom boxes, design with us, and receive boxes printed using the latest techniques.
Materials
Coating Options
Printing Methods
Color Options
- Paperboard
- Corrugated
- Flute Grade
- Rigid
SBS C1S
A single-side coated, bleached white paperboard ideal for high-resolution color printing and finishing.
SBS C2S
A double-coated, high-quality white art card that offers excellent print quality and versatile finishing options.
Kraft Card
A brown cardstock made from virgin and recycled pulp, with coating on both sides for better printability.
Textured Card
A high-quality textured paper stock, perfect for rigid box wrapping, offering a unique tactile and visual experience.
Brown flute
An uncoated, unbleached linerboard made from recycled and virgin paper pulp, offering excellent durability for packaging.
White flute
A bleached white linerboard, ideal for high-quality printing and finishing needs.
E-flute
A flat flute profile with a thickness of 1/16", designed for exceptional print quality and resolution.
B-flute
A thicker flute profile at 1/8", perfect for die-cutting and providing excellent print quality.
Grey Chipboard
A recyclable chipboard made from paper pulp, perfect for building strong rigid box structures.
Duplex Chipboard
A white chipboard made from recycled pulp, ideal for high-quality printing applications.
Kraft Chipboard
A brown chipboard made from virgin and recycled pulp, with coating on both sides for enhanced print quality.
Aqueous
A water-based coating that dries quickly and is environmentally friendly.
Gloss
A shiny, high-gloss coating that gives a reflective finish.
Matte
A non-shiny coating that provides a smooth, elegant look.
Soft Touch
A coating that adds a velvety texture for a premium feel.
UV Coating
A UV-cured coating that dries instantly, offering great durability and chemical resistance.
Varnish
A clear coating, available in gloss or matte, that enhances look and protects surfaces.
Digital Print
A flexible printing method that uses digital images to print directly onto materials, perfect for small batches and fast delivery.
Offset Print
A premium printing technique that uses plates and a rubber blanket to apply ink to paper, ideal for large quantities.
Screen Print
A method using a stencil and mesh screen to apply ink, great for bold designs and thicker ink layers.
UV Print
A quick-drying method that uses UV light to cure inks, providing bright colors, strong durability, and a glossy finish.
CMYK
A color model using cyan, magenta, yellow, and black inks to create a wide range of colors.
Pantone
A standardized color matching system ensuring accurate color reproduction across different printing processes.
UV Ink
A fast-drying ink cured with UV light, providing vivid colors, exceptional durability, and a wide color range.
Soy Ink
An environmentally friendly ink derived from soybeans, offering vibrant colors and improved biodegradability.
Frequently Asked Questions
To order custom boxes, fill out the quotation form. Let us know the material and finishing options you'd like for your boxes.
Our design team will review your submitted artwork. If any changes are needed, they'll let you know and guide you on file formats and resolution.
Several factors can affect the pricing of your custom boxes, including the material you choose, add-ons, finishing options, and color printing.
Yes, absolutely! Mailer boxes are made of corrugated cardboard and come in two different thicknesses (E-flute 1/16" and B-flute 1/8") to suit your product type. Both options are perfect for shipping.
Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.
