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Custom Mailer Boxes






Our custom mailer boxes are ideal for shipping, subscription and online shopping because of their strong construction and attractive look. Select from a range of designs that enable easy to assemble and safe closing, such as foldable, self-locking, and tuck-top mailer boxes. These boxes, which are made of high-quality materials like kraft paper and corrugated cardboard, guarantee that your goods stay secure while in transportation. Choose personalized shapes and sizes with custom die-cut options as per your product requirements. Add-ons like glossy or matte finishing give a pro touch. Your mailer boxes may become an extension of your company by showcasing your design and logo in vibrant colors themes that highlight your brand. Our precisely crafted boxes ensure a snug fit, providing a reliable and attractive packaging solution for every shipment.
- Description
- Specifications
What Exactly are Mailer Boxes?
The Mailer boxes are sturdy and versatile packaging solutions perfect for shipping and branding. It comes with interlocking flaps so that products reach their destination safe and sound. These boxes are lightweight yet durable, providing excellent protection against damage. Their customizable design makes them perfect for e-commerce businesses and subscription services. With options for custom printing, mailer boxes double as marketing tools, creating a professional unboxing experience for customers.
Customize Mailer Packaging as per Brand Requirements
Customers’ expectations and the identity of your business are taken into consideration when designing bespoke mailer boxes. For unified branding, include your slogan, colours, and logo. To attract clients that care about sustainability, use eco-friendly products. Design unique sizes and shapes to fit snugly on the products. Options such as matte or gloss finishes, embossing, and custom graphics will enhance their look. Customized mailer boxes make a great impression while putting your brand on display.
Custom Mailer Boxes to Fit Perfect Packaging Solutions
Custom mailer boxes provide practical and stylish solutions for shipping and packaging needs. Choose the right dimensions to fit your products securely. Opt for features like inserts, dividers, or padding for added protection. Select sturdy materials like corrugated cardboard sheets for strength and durability. Personalize the design with vibrant prints and bold graphics. Custom mailer boxes ensure that your products are safe while delivering a professional and branded unboxing experience.
High-Quality Printing for Eye-Catching Designs
High-quality printing transforms mailer boxes into impactful branding tools. Print sharp and vibrant designs using advanced techniques. For consistency, include essential branding components like taglines, logos, and product details. Use high-end finishes, such glossy, matte, or soft-touch coatings, to give the box a unique appearance. For a more upscale look, use decorations like foil stamping or embossing. Quality printing ensures your mailer boxes captivate customers while promoting your brand.
Durable Boxes with Protective Features
Durable mailer boxes provide reliable protection for products during shipping and handling. Use strong materials like corrugated cardboard sheets or kraft for added strength. Add inner coatings to resist moisture and dust. Design compact and secure structures with interlocking flaps to prevent accidental opening. Reinforce edges for extra durability. Sturdy mailer boxes safeguard your products and ensure they arrive in perfect condition.
Grow Your Brand with Packaging Mojo
Mailer boxes, as an exceptional opportunity for boosting your brand awareness and customer retention, should incorporate creative designs aimed at making clients happy and interested in repeated use. It reflects the care with the environment used through eco-friendly materials and the finishing of that mailer. Use bold brand elements to maximize visibility. Provide memorable unboxing experiences with creative layouts and premium touches. Thoughtfully designed mailer boxes turn every shipment into a branding opportunity.
For retail packaging solutions that meet your needs, contact sales@packagingmojo.com or (732) 910-7673.
Stress-Free Production
Experience peace of mind with our meticulous quality assurance team, ensuring every detail of your order is flawlessly executed. Elevate your brand’s image with our premium wholesale custom product boxes, designed to leave a lasting impact on your customers. No matter your product or vision, we’re here to bring it to life. Our dedicated team is ready to create product box packaging tailored to your exact specifications or assist you in crafting the perfect design. For all your customized packaging needs, we’re just a message away. Reach out to us today and let your brand shine through expertly crafted packaging solutions.
Specification Table
Dimensions | All Custom Sizes & Shapes |
Printing | CMYK, PMS, No Printing |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Cardstock, Rigid |
Quantities | 100 – 500,000 |
Coating | Gloss, Matte, Varnish, Aqueous Coating |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 5-7 Business Days, Rush |
Material & Options
Choose a packaging style for your custom boxes, start designing with us, and get your boxes with the most advanced printing techniques.




- Paperboard
- Corrugated
- Flute Grade
- Rigid

A single-side coated, bleached white paperboard ideal for high-resolution color printing and finishing.

A double-coated, high-quality white art card that offers excellent print quality and versatile finishing options.

A brown cardstock made from virgin and recycled pulp, with coating on both sides for better printability.

A high-quality textured paper stock, perfect for rigid box wrapping, offering a unique tactile and visual experience.

An uncoated, unbleached linerboard made from recycled and virgin paper pulp, offering excellent durability for packaging.

A bleached white linerboard, ideal for high-quality printing and finishing needs.

A flat flute profile with a thickness of 1/16", designed for exceptional print quality and resolution.

A thicker flute profile at 1/8", perfect for die-cutting and providing excellent print quality.

A recyclable chipboard made from paper pulp, perfect for building strong rigid box structures.

A white chipboard made from recycled pulp, ideal for high-quality printing applications.

A brown chipboard made from virgin and recycled pulp, with coating on both sides for enhanced print quality.

A water-based coating that dries quickly and is environmentally friendly.

A shiny, high-gloss coating that gives a reflective finish.

A non-shiny coating that provides a smooth, elegant look.

A coating that adds a velvety texture for a premium feel.

A UV-cured coating that dries instantly, offering great durability and chemical resistance.

A clear coating, available in gloss or matte, that enhances look and protects surfaces.

A flexible printing method that uses digital images to print directly onto materials, perfect for small batches and fast delivery.

A premium printing technique that uses plates and a rubber blanket to apply ink to paper, ideal for large quantities.

A method using a stencil and mesh screen to apply ink, great for bold designs and thicker ink layers.

A quick-drying method that uses UV light to cure inks, providing bright colors, strong durability, and a glossy finish.

A color model using cyan, magenta, yellow, and black inks to create a wide range of colors.

A standardized color matching system ensuring accurate color reproduction across different printing processes.

A fast-drying ink cured with UV light, providing vivid colors, exceptional durability, and a wide color range.

An environmentally friendly ink derived from soybeans, offering vibrant colors and improved biodegradability.
Frequently Asked Questions
To order custom boxes, fill out the quotation form. Let us know the material and finishing options you'd like for your boxes.
Our design team will review your submitted artwork. If any changes are needed, they'll let you know and guide you on file formats and resolution.
Several factors can affect the pricing of your custom boxes, including the material you choose, add-ons, finishing options, and color printing.
Yes, absolutely! Mailer boxes are made of corrugated cardboard and come in two different thicknesses (E-flute 1/16" and B-flute 1/8") to suit your product type. Both options are perfect for shipping.
Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.